A Brief Summary

Today, the business environment is a mix of risks and opportunities, changing at an ever-increasing pace. A slight change or disruption in one of the factors, such as new technology or lack of natural sources, could have protracted implications on business operations. These days stakeholders are well aware than before, and they want businesses to take responsibility for the pressure they create on the planet. A new technology, CNC simulation and optimisation software, minimise or eliminate the various types of waste within a manufacturing business, with an underlying aim to reduce, re-use and recycle.

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The United Nations calls on all companies to play a significant role in meeting the Sustainable Development Goals (SDGs). Every sustainable move they make gets counted to protect our planet from climate change. Waste reduction and recycling are factors for implementing a sustainable manufacturing strategy.

Waste is an unwanted material or substance or by-products discarded due to being useless after a particular time.

The production simulation of NC data provides companies with sufficient security for their machining processes. Software company CG tech claimed it is the only apt way to simulate a processing situation with a virtual machine tool on the desk.

The CNC simulation and optimisation software Vericut applies at various points during the manufacturing process to help control waste. It begins with the 'proving out' of a new or changed component in a virtual environment, with the programme securely manufacturing any parts necessary. This often eliminates the need to physically test run a part before production, reducing the risk of scrapping (wasting) raw material in the production of an incorrect part, as well as the possibility that the NC programme contains errors that could cause the machine tool to crash and become damaged.

Because the software may be deployed to mature components that are currently in production, the next impact point might be termed disruptive. The software may then optimise the NC code to generate a programme that is more efficient than any proprietary CAD/CAM post-processed toolpath. The savings on lost time and electricity spent are considerable, with production cycle time reductions ranging from 10% to 40% depending on the raw material and complexity of the products. Machine shops may even avoid extra capital expenditure by producing more components with existing capacity.

Force is a solution software module that employs a physics-based optimisation approach to calculate the highest reliable feed rate for any given cutting scenario based on four factors: cutter force, spindle power, maximum chip thickness, and maximum permitted feed rate. It analyses tool geometry and characteristics, stock and cutting tool material qualities, precise cutting tool edge geometry, and Vericut cut-by-cut contact circumstances to calculate appropriate feed rates.

The programme optimises cutting conditions by increasing chip thickness while maintaining consistency. Setting restrictions to avoid failure, such as maximum feed rate, cutting power, and a deflection is a form of defence. All of this is accomplished without changing the cutting tool's trajectory or route.

Force uses proven technology to increase programme efficiency and productivity, saving eight to fifteen per cent on aluminium and up to twenty per cent on difficult-to-cut materials. With the ability to analyse cutting conditions, enhance tool life, preserve CNC machine tools, and minimise operational costs, the return on investment may frequently be as little as one manufacturing component.

A large improvement in tool life, with a direct link to cutting tool expenditure, is another evident benefit of Force. "Many organisations spend a lot of money on cutting equipment, and with Force, we can save money and eliminate waste," Powell says.

For industrial enterprises using these high-performance lightweight materials, Vericut composites programming solutions may boost production speed by 30 to 40%. Vericut Composite Programming (VCP) and Vericut Composite Simulation (VCS) enable waste elimination in the composites production process.